01
Formula
Shots = round up[good parts ÷ (cavities × yield)].
Yield = 1 − reject percentage ÷ 100. Machine hours = shots × cycle seconds ÷ 3,600. Resin kg = shots × (cavities × part grams + unrecovered runner grams per shot) ÷ 1,000. Batch cost = resin kg × resin price + machine hours × machine rate + setup + allocated tooling. Unit cost = batch cost ÷ required good parts.
02
Example
Nine hundred good parts total an estimated $5,567.50.
Two cavities and 10% rejects require 500 shots for 900 expected good parts out of 1,000 gross parts. A 36-second cycle gives five machine hours at $60/h, or $300. Each shot uses 45 g: two 20 g parts plus a 5 g unrecovered runner. The 22.5 kg of resin costs $67.50 at $3/kg. Add $200 setup and $5,000 allocated tooling: $5,567.50, or $6.19 per requested good part. Excluding tooling, it is about $0.63 per part.
03
Tips
Allocate tooling once and define the complete cycle.
Use a cycle time that includes fill, pack, cooling and ejection. Use active cavities, not nominal cavity count when cavities are blocked. The machine rate should include labor, utilities and routine overhead. Enter only runner mass not recovered into usable feedstock; this is not a detailed regrind model. Add startup purge, finishing, inspection and packaging to your allowances when needed. Allocate tooling over the volume it will actually serve instead of charging the full mold twice.
04
Equipment
The production estimate is not an equipment purchase price.
The links are for injection molding equipment financing, not resin, job costs or working capital. Dengaro is an equipment-financing broker and a brand of Funding Routes LLC, not the lender. Batch and per-part results are not forwarded as loan amounts. A financing provider determines any approval, rate and terms after review.